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PRECISION MANUFACTURING OF TURBINE & ROTATING EQUIPMENT SPARES

Engineering Tomorrow's Reliability – Today. Globally.

At Turbo Engineering Services Global, our state-of-the-art manufacturing facilities produce OEM-quality (or better) precision spares for the world’s most demanding rotating equipment fleets. Using advanced CNC machining, 5- axis milling, reverse engineering, high -precision forging, heat treatment, and surface technologies, we deliver components that match or exceed original specifications — often with faster lead times, competitive pricing, and enhanced material upgrades for longer life.

From legacy steam turbines to modern high-speed compressors and everything in between, our reverse-engineered and custom-manufactured spares power uninterrupted operations in power generation, oil & gas, petrochemicals, refineries, mining, cement, and heavy industry across world.

Our Core Manufacturing Expertise

We specialize in full production of critical, high-value components with micron-level precision and full material traceability:

Turbine & Compressor Rotors Complete new manufacture, including forging, machining, blading, and balancing — up to large-scale steam and gas turbine rotors.

Moving Blades, Nozzles & Stationary Blades Precision forging, 5-axis CNC milling, and finishing for 25 MW to 660 MW class blades (HP, IP, LP last-stage)

Diaphragms, Guide Blade Carriers & Nozzle Segments Segmented or full- ring manufacture, including nozzle profiles, spacer bands, and erosion- resistant coatings.

Impellers (Axial, Centrifugal, MOP SS, High-Speed) Complex 5-axis machining for compressor, booster, exhauster, and FD/ID fan impellers — balanced to G1.0 or better.

Diaphragms, Guide Blade Carriers & Nozzle Segments Segmented or full- ring manufacture, including nozzle profiles, spacer bands, and erosion- resistant coatings.

Bearings & Thrust Systems Journal bearings (cylindrical, multi-lobe, sleeve), tilting pad bearings, and thrust pads — up to 900 mm journal dia, including 600 MW-class tilting pads

Seals & Glands Segmented labyrinth seals, steam glands, oil seals, inter-stage seals, and sealing fin strips (including Bohler specials) with fin rolling capabilities.

Gearbox Components Bull gears, pinions, gearwheel shafts, and complete assemblies for high-torque drive systems.

Governing & Valve Assemblies Control valve spindles, cones, diffusers, servomotors, yokes, pilot valves, GV valve seats, couplings, connectors, and complete assemblies.

Additional Precision Components

FD/ID Fan shafts & impellers
Heat exchangers (oil coolers, condensers, LP/HP heaters) + sealing fins & caulking wire
Parting plane fasteners, coupling bolts, Allen bolts, taper pins, spherical/ceramic washers
Pump cartridges, impellers & shafts
Generator, turbine & BFP motor bearings
Nuts, bolts, valve plates/rings, repair kits, gaskets, O-rings, piston/rider rings, pistons/rods
Machined/turned parts, hydraulic manifolds, cylinders, actuators & solenoid valves

How We Work

Our best practices ensures precision and reliability at every stage. From inspection to final validation, we deliver engineered repair solutions that extend equipment life.

01

Technical Requirement Capture & Planning

02

Reverse Engineering & Design Validation

03

Precision Machining & Fabrication.

04

Quality Inspection & Testing

05

Packing & Delivery Support

Industries We Serve

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Power Generation

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Oil & Gas

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Refineries & Petro

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Fertilizers

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Steel & Cement

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Mining

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