Repair and Refurbishment

PRECISION REPAIR & REFURBISHMENT SERVICES FOR TURBINES & ROTATING EQUIPMENT

Revive. Optimize. Outlast.

We don’t just repair rotating equipment — we breathe new life into -mission critical assets.

Turbo Engineering Services Global delivers world-class repair, refurbishment, and life-extension solutions for Gas Turbines, Steam Turbines, Wind Turbines, Compressors (Centrifugal, Screw, Axial & Reciprocating), Pumps (Process, API, Utility). Motors & Engines, Generators & Alternators, Industrial Fans & Blowers, Gearboxes & Drive Systems, Agitators & Mixers, Extruders and all associated auxiliaries.

Our independent, OEM alternative approach combines advanced reverse engineering, precision craftsmanship, cutting edge diagnostics, and metallurgical science to help plant operators worldwide:

Dramatically reduce downtime
Slash lifecycle costs
Restore — and often exceed — original performance
Extend reliable operating life by years or even decades

From emergency breakdown repairs to complete rotor & casing overhauls, we help global energy and industrial operators keep production running longer, safer, and more profitably.

Core Repair & Refurbishment Capabilities

Advanced Inspection & Condition Assessment

We start with truth. Comprehensive multi-method evaluation including:

Full rotor runout, blade tip clearance & critical dimension mapping
Material analysis (PMI, microstructure, hardness mapping)
High-resolution visual & borescope inspection
3D laser scanning & digital twin mapping
Ultrasonic, MPI, DPI, hardness & replica testing

We bring damaged components back to life — or better than new

We start with truth. Comprehensive multi-method evaluation including:

Rotor straightening (thermal & cold methods)
Blade repair / replacement / re-staking / tip brazing
Diaphragm / nozzle segment restoration & weld repair
Casing crack repair (manual & automated GTAW / laser cladding)

Journal & thrust bearing refurbishment & white metal re-pouring
Seal & gland segment remanufacturing
Labyrinth, oil & carbon seal repair or reverse engineering

Surface Engineering & Advanced Reconditioning

We fight wear at the molecular level

High-velocity oxy-fuel (HVOF) & plasma spray coatings
Laser cladding for erosion & corrosion resistance
Precision grinding, milling & honing to sub-micron tolerances
Controlled weld build-up & stress-relief
Anti-fouling & low-friction coatings for compressors & pumps

Residual Life Assessment (RLA) & Fitness-for-Service

Know exactly how long your asset can safely run — and under what conditions.

Creep, fatigue & fracture mechanics analysis
Metallurgical replication & remaining life calculation
API 579 / ASME FFS Level 1–3 assessments
Risk-based repair vs. replace decision support

High-Precision Dynamic Balancing

We eliminate vibration before it becomes a problem.

Low-speed & high-speed balancing (up to 30+ tons)
Multi-plane correction on-site or in-shop
Trim balancing after re-blading or component change
ISO 1940 G1.0 / G2.5 or better — routinely achieved

Final Validation & Quality Assurance

Zero shortcuts. Every repaired assembly leaves our facility with:

Full dimensional & runout documentation
NDT reports (UT, MT, PT, RT where applicable)
Hardness & coating thickness mapping

Pre-dispatch dynamic balancing certificate
Comprehensive as-repaired digital dossier
Optional on-site installation supervision & commissioning support

How We Work

Our best practices ensures precision and reliability at every stage. From inspection to final validation, we deliver engineered repair solutions that extend equipment life.